downtown water line
replacement project    Phase 3 & 4
Break Pattern
Findings: pipe failure is the result of joint compound swelling
This simulation of the signature break pattern reflects the origin of the pipe break in the bell-end of the joint.  As the chemical reaction occurs in the joint, the joint sealant compound expands and creates a “hoop stress” on the ring of the joint.  Cast iron is a very brittle material and has a low tolerance for flex under pressure.  As a result, once the pipe flex limits are breached in the joint the pipe bursts rapidly under the high water pressure in the pipe and causes the top to blow off.